CARDING
Carding
is the process in which sliver is formed from lap by carding m/c. Carding may
be defined as the reduction of an entangled mass of fibers to a filmy web
working two closely
spaced, relatively moving surface clothed with sharp wire points. The carding
is the heart of the spinning mill.
1.
Opening to individual fibres:
The
blow room only opens the raw material to flocks where as the
card opens it to the stage of
individual fibres.
individual fibres.
2.
Elimination of impurities and dust:
Elimination
of foreign matter occurs mainly licker-in or takerin region.
The card also removes
a large proportion of micro-particles.
a large proportion of micro-particles.
3.
Elimination of short fibres:
Short
fibres can only be eliminated if they are pressed into the wire
points.
4.
Disentangling of neps:
The
card reduces the number of neps from the Blow room. Actually
neps are not eliminated at
the card, intact they are mostly opened out.
the card, intact they are mostly opened out.
5.
Fibre blending:
Intimate
fibre with fiber mixing is achieved in carding.
6.
Fibre orientation:
The
card is often attributed effect of parallelizing.
7.
Sliver formation:
Sliver
is formed in carding as an intermediate product.
Generally,
the card sliver hank lies between 4 ktex to 5.5 kilotex. From the above discussion,
it is cleared that carding is called the “Heart of spinning”.
it is cleared that carding is called the “Heart of spinning”.
Different
action in carding:
1.
Carding action:
When
two close surfaces have opposite wire direction and their speed
direction
or relative motion is also opposite. Then the action between two surfaces is
called
carding action.
carding action.
Function:
-
It
is occurred between flats and cylinder.
- Maximum
individualization of fibers is achieved in this region.
- Naps
short fibers dirt and dust are removed by this action.
- There
always should be point against point action.
2.
Stripping action:
When
two close surfaces have same wire direction and their speed direction or relative
motion
is opposite then the action between two surfaces is called stripping action.
is opposite then the action between two surfaces is called stripping action.
Object:
- It
is occurred between licker in and cylinder.
- There
are should be point against back action.
- Individualization
of fibre is also by this action.
3.
Doffing action:
When
two close surfaces have opposite wire direction and their speed direction or
relative
motion is also opposite then the action between two is called doffing action
motion is also opposite then the action between two is called doffing action
Object:
- It
is occurred between cylinder and doffer.
- Web
formation is accrued by this action.
- There always should be point against point action.
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